Sustainable Development Goals
Abstract/Objectives
In the first year, we will aim on reaching over 90% purity of all valuable metal oxides through water phase hydrometallurgy process, demonstrating the feasibility of all types of lithium-ion battery recycling, and scaling up the process from milligram level to hectogram level for the purpose of commercialization. While maintaining the same purity yield of laboratory scale, a prototype of automated production set will also be introduced. Besides the separation and purification process, another object in the first year is the new concept of discharging method by burying the batteries into graphite powder. The burying discharging method will provide an effective solution of corrosion not only by eliminating liquids but also its low cost due to the reuse of graphite powder. In the second year, the direct recycling technics will be our main goal. Here, the combination of the sol-gel method and water phase hydrometallurgy based on the first-year efforts will be developed to produce cathode materials directly. Unlike conventional process, which individually separates all metallic elements, chelating agents will be added into a purified solution of target metal ions, including Li, Ni, Co and Mn, and the sol-gel is formed afterward by heating the mixed solution. The proportion of each metal ions can be adjusted by additional metal compound of target elements. A final powder product such as lithium nickel cobalt manganese metal oxide can be obtained after pre-decomposition and sintering, and then directly used as the cathode material.
Results/Contributions

In an optimized discharge environment, the discharge efficiency can match or even surpass that of NaCl aqueous solution discharge. The residual voltage of the battery can be discharged to below 1V within one day and below 0.5V within five days, which is sufficient to safely carry out subsequent crushing processes. In addition, batteries discharged using a solution have severe corrosive holes on the battery surface, while powder discharge batteries are like new batteries and show no obvious appearance changes. It is foreseeable that powder discharge may replace traditional solution discharge methods in future commercial applications.

Developing a fully aqueous precipitation process separates each metal oxide in the most widely used lithium batteries on the market (LFP, NCM, LCA, LMO, LCO). By adding high-selectivity precipitants to the solution, the target ions can be directly precipitated. After the centrifugation process, the target product can be obtained. In order to maximize the recovery rate of each product, the solid will enter the next batch of acid leaching experiments, while the liquid will enter the next step of experiments to separate individual elements. The entire process involves seven separation steps, and except for the acid leaching experiment, all experiments are carried out at room temperature. The reduction rate of iron phosphate and aluminum hydroxide in all products is quite high, and for the manganese, cobalt, and nickel parts, which are generally considered difficult to separate, we have continuously tried and integrated various precipitation agents, precipitation intervals, and temperatures, and successfully separated them using two aqueous precipitation methods with pH control. From the current experimental results and the above discussion, it can be seen that we have successfully integrated a fully aqueous wet process for all types of lithium batteries, and all products can achieve a purity of over 90wt%.

Keywords
lithium-batteryrecycleregeneratecathode material
References
1. N/A

Contact Information
賴志煌 教授
chlai@mx.nthu.edu.tw